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Monforts automation revives Pincroft's production

  

Pincroft, a renowned specialist in dyeing, printing, and finishing, particularly recognized for its advanced camouflage ranges for military applications, has undergone a comprehensive modernization of its Thermex continuous dyeing system at its Adlington dyehouse in Lancashire, UK. The upgrade, aimed at aligning the line's performance with the latest Monforts standards, enhances automation features, providing operators full control over the system.

The modernization initiative encompassed the installation of new control cabinets, gear motors for fabric transport drives, and advanced control systems such as PC, PLC, touch panels, and frequency inverters. These upgrades, sourced from Monforts HQ in Germany, directly contribute to operational efficiency and product quality.

Furthermore, Pincroft has augmented its energy sustainability efforts by installing a combined heat and power (CHP) plant, enabling the production site to generate 67 per cent of its electricity needs and recover heat for various textile operations.

With over a century of expertise in fabric treatment processes, Pincroft boasts an annual production capacity of 50 million meters. Its meticulous pre-treatment procedures ensure optimal fabric quality, priming materials for dyeing and printing applications. Leveraging extensive knowledge in commission textile dyeing and eco-friendly methods, Pincroft delivers precise and consistent color shades meeting diverse fabric requirements.

Partnering with Carrington Textiles since 1998, Pincroft has become a key player in supplying workwear, flame-retardant, waterproof, and defense fabrics globally. The company's enhanced capabilities, coupled with its strategic collaboration, have significantly expanded its export footprint to over 80 countries, notably serving armed forces worldwide.

The upgraded Thermex system at Pincroft's Adlington plant now boasts unparalleled reliability, ensuring cost-effective dyeing operations for both large and small batches of woven fabrics. Monforts, known for its robust and durable machinery, emphasizes the importance of retrofitting existing lines with advanced technologies to maximize performance and energy efficiency, underscoring its commitment to sustainable manufacturing practices.

 
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