Fong’s has developed a new central control system called SmartCentre which can organise all the tasks within a dyeing factory and generates necessary reports upon request. It receives order information from the ERP system and arranges production schedules on the dyeing machines automatically. It directs the auto dispensing system to output appropriate amount of chemicals to corresponding dyeing machine according to specific batch order. It drives the AGVs in the workshop to deliver fabrics or necessities among machines and facilities inside the factory.
For package dyeing factories, Fong has developed the Lobowin, an innovative automatic package loading machine. The machine reduces loading time by minimising the travelling distance between picking and dropping packages. The loading process is continuous which gives no pause between packages or spindles.
For piece dyeing factories, Fong has enhanced the automatic experience in stenter operation. Starting from the feeding entrance of the stenter, the automatic loading clamper can replaces human worker for bringing fabric rolls and sew it to connect to the fabric tail at upstream. The loading clamper can determine and rectify the direction of the fabric roll.
This can make sure every time when the fabric roll rotates, the fabric end opening can be fed into a suitable position and the robot clamper can pick it up for loading and sewing to connect to the upstream fabric tail. The core of the fabric roll will be collected into a box which will be collected by AGV when the containing level triggers an order to the central control system.
Fong's delivers comprehensive central dispensing system for dyeing chemicals. This ALC automatic liquid chemical measuring and dispensing system measures accurately the required amount with a unique mass flow meter. The SPD and APD automatic powder dyestuff weighting, dissolving and dispensing system replace human operation and eliminate mistakes made by workers. The APC automatic powder chemical measuring and dispensing system created a whole new delivery method for powder chemicals.