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Focus on sustainability energy and labor issues can strengthen Pakistan denim industry

 

Pakistan’s denim sector has strengthened its position in the global market with the rise of hi-tech players like the Artistic Denim Mills, Siddiqsons Group, Naveena Denim Mills, Azgard Nine, Rajby Industries, etc Karachi, Lahore and Faisalabad. The industry offers locally made products of exceptional quality that give importers best value for money, says Juan Chaparro, Group Director-Supply Chain, Sourcing and Quality, Primark. This has given impetus to denim exporters like ADM even as COVID-19 dented global denim trade.

Changing style preferences helps growth

One major reason for the sector’s growth is the change in style preferences among some consumers that has led to upgradation of wardrobes. Consumers are stocking denims with looser fits and wider-leg silhouettes from global brands. Growing casualization trend is helping in increasing the popularity of denim in Pakistan, explains Jen Sey, Executive Vice President and President, Levi’s. As per an OTEXA report, between January and September in 2021 Pakistan saw the largest year-on-year growth rate of 63.4 per cent among the top five, denim apparel exporters to the US.

The country’s exports to the EU has also doubled from 2015-20, as per the 2021 CBI report. Exports benefitted with exodus from China, due to Xinjiang cotton issues, increased prices and supply chain concerns, says Muhammad Tariq Rafi, Chairman, Siddiqsons Group.

Increased networking for greater branding

The Pakistan denim industry mainly benefits from the medium-staple cotton grown domestically. Other advantages are the long-term build-up of investment and clustering of infrastructure, adds Faisal Ahmed, CEO, Artistic Denim Mills. Over the years, the industry has witnessed growth of a vast network of smaller manufacturers who are making inroads. However, the industry suffers from a lack of perception, say experts. The volatile political climate and negative image across the world, causes denim industry leaders to lose sales to competitors, adds Ahmed.

To improve Pakistan’s national branding across the sourcing industry, the country’s denim suppliers are visiting clients with large stocks of denim samples in tow to trade fairs around the world, says Sheikh Raza-ur-Rehman, Director-Marketing, Garatex.

Energy crisis and labor issuesv Manufacturers are also dealing with energy crisis, which is being resolved through privately-owned generators and gas supplies, adds Ahmed. The industry also suffers from labor rights issues. As per Fair Wear Foundation report published in 2021, Pakistan has ratified 36 out of 189 International Labor Organisation (ILO) Conventions to date. Also, only 28 per cent garment workers are women.

With a greater emphasis on sustainably sourced materials across the fashion industry, the denim supply chain in Pakistan is attracting greater scrutiny due to larger impact on environment. However, exporters are now adopting sustainability measures in the form of waterless technology, recycled materials and sustainable fibers. They can continue growing by improving their sustainability credentials and overcoming long-standing issues like labor exploitation and energy shortages.

  

The Odisha government has submitted a proposal for establishment of a textile park under the PM Mega Integrated Textile Region and Apparel (PM MITRA) scheme. In all, the Centre has received 17 proposals from 13 states for the establishment of textile parks.

Odisha plans to set up the proposed textile park at the special economic zone (SEZ) of Tata Steel at Gopalpur in Ganjam. Around 1,000 acres have been identified by state-owned Idco within the SEZ for the facility.

The parameters devised for selection of sites for PM MITRA parks include connectivity to the site, existing ecosystem for textiles, availability of utility services at site, state industrial/textile policy and environmental/social impact

Though initially the textile park was planned at Neulopoi in Dhenkanal district, the location was changed as it comes under an eco-sensitive zone.

  

Faruque Hassan, President, BGMEA has emphasized on the need for more collaboration between industry and academia to support the development of the RMG industry especially by identifying areas of improvement and capacity enhancement and providing with knowledge and skills required to address future challenges.

During a meeting with Peter Lund-Thomsen, Professor, Copenhagen Business School, and Gavin Bridge, a professor at Durham University, Hassan said, the RMG industry has made exemplary achievements in terms of workplace safety, environmental sustainability, and workers' well-being.

An industry-academia collaboration can play a vital role in documenting these success stories to create a counter-narrative of the industry which will not only help to remove misconceptions and negative perception about the sector but also inspire others to follow them, he added

  

Puma plans to produce new football jerseys out of existing ones by using an innovative production process. Aimed at reducing waste, this initiative will pave the way towards more circular production models for the brand in the future. Known as Re:Jersey the process involves recycling old garments featuring logos, embroideries and club badges into new ones. The Re:Jersey project takes football kits as the major ingredient to create yarn for new jerseys.

The project chemically breaks down old garments into their main components, filters out colors and chemically puts back the material together to create a yarn having the same performance characteristics as virgin polyester. It aims to reduce Puma’s environmental impact and reuse materials, says Howard Williams, Director Apparel Technology, Puma. The products made will be worn on-pitch during pre-match warm-ups by Puma Clubs Manchester City, AC Milan, Borussia Dortmund and Olympique de Marseille. The teams will wear the jerseys ahead of their respective league fixtures in late April and May, starting with Manchester City against Watford on April 23.

Friday, 25 March 2022 15:05

Archroma introduces two new dyes

  

Archroma is introducing two new metal and halogen-free* acid dyes, Navy S-3R and Black S-3N to its Nylosan S range. Especially developed for nylons and blends, these dyes meet long-standing market demands. As per an Innovation in Textiles report, the Nylosan S range offers alternatives to dyes generally used for nylon dyeing and contains metals. Both the new dyes offer a halogen-free option to traditional dyes.

The full Nylosan S range offers a wide range of colors, with the new dyes targeting the color matching and fastness specifications of the blacks and navies of major sportswear brands. These navy and black dyes display the same color constancy as the dyes used in many leading color standards. Both of them have high fastness and buildup, and a wide shading gamut for industry-leading metal-free acid dyes. They are REACH registered and bluesign approved.

Friday, 25 March 2022 11:43

Pull & Bear ventures into the metaverse

  

Pull & Bear has become Inditex’s second brand after Zara to venture into metaverse. Pull & Bear has launched a virtual reality project for the metaverse that features everything froma virtual showroom to a fitting room, and even a surfing game that allows users to interact with the retail brand. The brand plans to make the immersive experience available to users via the ‘Meta Quest 2’ virtual reality glasses. It will also make a portion of this new universe available through a web adaptation to enable users to access it.

To carry out this project, Pull & Bear launched six digital looks plucked from collections that are more geared towards generation Z. Developed in partnership with La Frontera VR and Meta Creative Shop, the digital project aims to create a universe where garments will be compatible with the Ready Player Me platform's apps and games, such as VRChat, Sommium Space, LIV and Animaze.

Founded in 1991, Pull & Bear focuses on the teen apparel market, alongside other Inditex-owned retailers such as Berksha and Stradivarius. It operates through its own e-commerce site and a total of 706 physical stores worldwide.

  

Manufacturer of HD® Wool Apparel Insulation, HD® Wool has partnered with Rudholm Group a leading global provider of sustainable garment accessories, sustainable packaging, state-of-the-art digital solutions, and logistical services for the textile industry. As per a Textile World report, the partnership aims to expand HD Wool’s growing customer base in Europe and Scandanavia.

Established in 1951, Rudholm has 22 global offices and nine manufacturing hubs worldwide providing sustainable product solutions to leading brands around the world. The company is the leading European distributor of garment accessories to outdoor and lifestyle brands and retailers. Through its collaboration with HD Wool Apparel Insulation, aims to offer verifiable, sustainable solution to customers looking for renewable, natural components to support their corporate sustainability objectives.

The partnership will enable the company to produce greener products with the least impact on the environment, says Mikael Dahlin, CEO.

  

There is a huge scope for the manmade fiber segment both in India and globally, opines Darshana Vikram Jardosh, Union Minister of State for Textiles. Addressing members of the Synthetic and Rayon Textiles Export Promotion Council (SRTEPC) at its Export Award Function, Jardosh said, the government has approved Production Linked Incentive (PLI) Scheme for Textiles to boost the MMF sector in India. With an outlay of Rs 10,683 crore, the scheme aims to promote production of MMF apparel, fabrics and products of technical textiles in the country.

The government has also approved setting up of Seven Greenfield and Brownfield Pradhan Mantri Mega Integrated Textile Region and Apparel Parks with an outlay of Rs. 4,445 crore for seven years upto 2027-28. These parks will make the Indian textile industry globally competitive, attract large investment and boost employment generation.

The scheme of Rebate of State and central Taxes and Levies (RoSCTL) effective from March 2019 has been extended till March 31, 2024 for export of apparels, garments and madeups in order to make the technical textiles industry on par with the best in the world. In addition, the government is implementing various schemes viz the Amended Technology Upgradation Fund Scheme (ATUFS), Schemes for the development of the Powerloom Sector(Power-Tex), Scheme for Integrated Textile Parks (SITP), SAMARTH- The Scheme for Capacity Building in Textile Sector, etc. for attracting investments and upgradation of skills in the Textiles sector, said Jardosh.

  

World’s leading leather trade show, APLF will host a Special Edition this year for the first time ever in Dubai. To be known as Fashion Access Dubai, the event will feature over 50 fashion-oriented exhibitors having the production capabilities and certificates to create fashion accessories ranging from bags, footwear, leather goods and leather garments. The event will attract top quality and innovative Original Equipment Manufacturers, Original Design Manufacturers suppliers as well as independent brands of bags, footwear, leathergoods, travelware and fashion. It will be held alongside the APLF Leather and Materials+ show, the leading international trade fair for innovations in leather, materials and components.

Strategically located in Hong Kong, APLF offers a professional business platform for suppliers to meet thousands of international buyers. Besides the well-established APLF Leather show, a separate show named Materials+ will be held to cater to the rising demand for innovative materials and components by the leathergoods and sportswear markets.

 

Bangladesh apparel exports to US Europe grow despite the war

Russia-Ukraine war failed to impact Bangladesh’s apparel exports that grew 52 per cent year-on-year to $1.63 billion during the first two weeks of March. As per an RMG Bangladesh report, most of the growth was spurred by continued global demand and the country’s leveraging of anti-China sentiments in the US and European countries.

As per Bangladesh Garment Manufacturers and Exporters Association (BGMEA) the country’s apparel sector grew over 200 per cent year-on-year in a single day during the period even though Russian banks were cut off from SWIFT, the main international payment system, and shipping lines declined to carry any goods to the country

Future uncertain despite robust growth

Readymade garment exports grew 30 per cent to $27.49 billion from July to February’22 over the corresponding period in previous year, shows data published by the Export Promotion Bureau (EPB). Farque Hassan, President, BGMEA says, Bangladesh apparels exports recorded robust growth during the war. However, future cannot be predicted due to the current volatile situation. Apparel exports to the US surged during the period and are expected to continue growing.

Anti-China sentiments boost exports to EU, US

Fazlul Hoque, Former President, BKMEA and Managing Director, Plummy Fashions explains, increase in domestic demand too is a big reason for orders from the US market. US’ diversification from China is also encouraging them to place more orders with Bangladesh. Exporters to Russia are facing payment and shipment delays though buyers have assured them of receiving goods and making payments through alternative arrangements, he adds. Mostafiz Uddin, Managing Director, Denim Expert, Founder and CEO, Bangladesh Apparel Exchange points out rising freight costs triggered by the war, are also affecting apparel exports to Russia. However, Bangladesh’s exports to the US and EU are growing amid rising anti-China sentiments in these countries, notes Fazlee Shamim Ehsan, Vice President, BGMEA. Buyers in these regions trust Bangladesh entrepreneurs despite a significant rise raw material prices.

Exports to US surge 45 per cent

Office of Textiles and Apparel (OTEXA) stats indicate Bangladesh apparel exports to the US surged by over 45 per cent to $756 million in terms of value and volume in January 2022. In terms of volume, Bangladesh’s apparel exports to the US grew by 2.17 per cent to 282.38 million sq. mt. in January 2022 as it emerged as the single-largest export destination without any duty preference.

The US imported apparels worth $1.90 billion from China during the month while it received shipments worth $1.27 billion from Vietnam. US’ apparel imports from other major sourcing destinations, such as India, Pakistan and Cambodia, grew 53.40 per cent, 44.41 per cent and 42.12 per cent respectively. Overall, US’ apparel imports surged 36.60 per cent to $7.54 billion in January this year from $5.52 billion in the same month of 2021, shows OTEXA data.