FW
Welspun devises farm management solutions
Welspun is in the midst of a massive transformation driven by sustainability. It is refining systems and processes. But its biggest interventions are around the creation of vibrant and progressive farming communities. In Maharashtra and Gujarat the main cotton producing regions for Welspun farmers are given complete farm management solutions right from the field to the market. This project is spread over 250 villages and indirectly impacts 50,000 farm workers. The ambition is to build models of sustainable farming despite the small plot sizes of most farmers. An entire cut and sew unit is run only by women including the security guard of the unit. At the heart of the sustainability processes at Welspun is a process of chemical fingerprinting to identify the origin of the cotton fiber used. This system allows tracing of cotton from farms to the gin and to the spinning and to the weaving stage as well as the point of sale.
The fashion and textile industry is the second largest polluter in the world, coming second to the oil sector. Global efforts to mitigate carbon emissions to stem the impact of climate change are now shaking up things as almost all big players in the fashion and textile industry are reeling under the ceaseless pressure to transform.
Vietnam fabric imports up five per cent
Vietnam’s fabric imports in May 2019 increased 5.8 per cent year-on-year. Garment companies in Vietnam are hugely dependent on imported fabric. In 2017, for instance, two-thirds of the industry’s entire demand for clothes was imported. While the yarn and apparel segments have grown strongly, others like dyeing are poorly developed. Local companies lack proper awareness of the dyeing process. They also lack the technologies, human resources and skills required to develop this sector.
The lopsided development of its various segments and the dependence on imports have weakened the textile industry’s competitiveness and hindered its ability to add value. In fact, the huge fabric imports are a paradox considering two-thirds of the fiber produced in the country are exported every year.
Developing fabric and dyeing segments would be the key factor in the growth of the garment and textile industry. Industrial zones specialising in dyeing and cloth production have to be established. Attracting foreign direct investment in the industry is also necessary for its development. Most garment and textile companies in Vietnam have to hire foreign experts in dyeing, which pushes up their production costs. So investing in the training of human resources is vital to developing the dyeing segment.
US textile imports up eight per cent
Textile imports into the United States were almost eight per cent higher this May compared to the same month a year earlier. Imports from China grew more than seven per cent year over year in May. China is still the number one source of textiles heading into the US by a wide margin. The trade war hasn't really had a large impact on sourcing from China. The fact that sourcing from China continues to increase is a sign companies may be looking to diversify their sourcing rather than move it fully out of China. Between January and May 2019 imports from China rose 2.4 per cent compared to the same period of time in 2018.
Imports from India and Vietnam jumped more than 12 per cent in May, while those from South Korea were up 22 per cent and imports from Cambodia rose 28 per cent. Between January and May 2019 US imports from South Korea rose 24 per cent and imports from India increased by 16 per cent compared to the same period of time in 2018. This shows growth in Chinese textile imports by the US is slightly smaller if viewed as the first five months of the year rather than just May.
Panorama awash in color
Panorama was held in Germany, July 2 to 4, 2019.
The trade show revealed a first look at the fashion themes due to dominate Northern Europe’s high streets. Nostalgia, sustainability and color were at the base of most collections.
Noisy May’s collection for spring/summer 2020 looked like a blast from the past, but with a 21st century focus on sustainability. The contemporary women’s brand has ambitions to increase its commitment to organic cotton. The goal is to have 50 per cent of the entire Noisy May range—denim and non-denim—made with organic cotton within the next year. Bestseller brand channeled the ’80s and ’90s in its spring/summer 2020 collection, where flare jeans and low-waists appeared to be staging a comeback. The throwback designs were complemented with a range of color blocked windbreakers and tees with nostalgic MTV logo. Summer denim staples like chambray shorts and mini-skirts with elastic waists and jeans with raw edges rounded out the collection.
Vero Moda’s collection offered sustainable options in both rigid and soft varieties. The line included rigid cropped, wide-leg jeans made with 100 per cent organic cotton and a range of denim garments made with Tencel, including a knotted top, pleated shorts and paper bag waist trousers.
Mumbai to host National Garment Fair from July 16
The July edition of National Garment Fair will be held in Mumbai from July 15 to 18, 2019. Some 882 exhibitors will showcase their latest festive collections. The fair will display leading brands in men’s wear, women’s wear, children’s wear and accessories. About 50,000 retailers and trade visitors from all over India are expected to visit the fair. This B2B fair will be open only to trade visitors and garment retailers. There will be business networking sessions between exhibitors and agents and distributors.
The biggest problem facing Indian garment manufacturers today is the unrestricted duty free imports from Bangladesh and the back door entry of Chinese fabrics via Bangladesh. India has an FTA with Bangladesh, whereby garments can be exported without any duty payment of duty into India. In the absence of any rules of origin, Bangladesh manufacturers import duty-free fabrics from China, convert them to garments, and export to India – thereby virtually providing duty free access to Indian markets for Chinese fabrics. Imports of garments from Bangladesh have been growing at the rate of 82 per cent over last year, and 161 per cent over 2016-17. Ironically, exports of garments from India to Bangladesh are subject to a net duty of almost 125 per cent.
Innerwear sourcing from China still high
China continues to be a major supplier of innerwear like cotton and manmade fiber underwear as well as bras. This is attributable to the combination of specialty manufacturing and materials needed to produce these items compared to more basic apparel. Underwear imports from China increased 16.47 per cent for the year to date through May compared to the same period in 2018. This gave China a market share of 23.01 per cent, a 6.53 per cent gain for the 12 months through May.
On the other hand, in cotton and synthetic styles, like pajamas and robes, imports from China have fallen off and sourcing has diversified. The category has similar production machinery and fabrics, which lends itself to a broader array of suppliers. China has lost much market share in tops and bottoms this year to other Asian countries and the western hemisphere.
While much of apparel sourcing has been put into turmoil during the US-China trade war, sourcing in the innerwear sector has generally held true to form so far this year. The nightwear category was friendly to leading suppliers Vietnam, India and Indonesia, each posting double-digit percentage increases so far this year. Imports from China in the category fell 3.54 per cent. China still holds a dominant 54.83 per cent market share in the category.
Factories in China shuts down, many move to other destinations
China’s factories are shutting down. Worried US retailers are accelerating a move out of the country amid heightened trade tensions. While Chinese factories suffer, manufacturers in other Asian hubs are beneficiaries but only up to a point. American retailers have already taken up all manufacturing capacity in Vietnam in their rush out of China. Lack of scale prevents other destinations from fully substituting for China’s manufacturing might. Vietnam, for example, is completely full. There’s no extra capacity for US companies to get in. Chinese factories, meanwhile, are lowering asking prices in their desperation, creating an opportunity for European and Japanese consumer brands. In China, there are a lot of factories with falling orders. They are offering good prices.
Seismic shifts are taking place around the world due to the trade war. Although the US and China have resumed talks on a deal, there are growing signs that the global supply chain, long reliant on China as the factory to the world, is being permanently transformed. There are no investments, no purchases. The trade war is causing people to stop investment because they don’t know where to put the money. China is expected to see more factory shutdowns as the trade war that’s roiled the global supply chain exacerbates an exodus.
Circular economy still a dream
Signatories of the 2020 Circular Fashion System Commitment have made just 21 per cent progress toward goals meant to accelerate the fashion industry’s transition to a circular economy.
So says Global Fashion Agenda, the sustainability think tank. The 90 participating brands and retailers, which collectively represent 12.5 per cent of the global fashion market, achieved 45 of 213 targets set in 2017.
The biggest obstacle for signatories lies in increasing the share of garments and/or footwear made from recycled post-consumer textile fibers. Most signatories are still in the early phases of integrating post-consumer textile fibers in their production processes. Moving forward beyond research and development requires a close relationship between suppliers and partners as a prerequisite for success, something that is time-consuming and resource-intensive. The dearth of solutions that facilitate higher-quality fiber-to-fiber recycling is one roadblock; the challenges of quality control are another.
Signatories find it difficult to monitor pre- and post-consumer textile fibers separately. They also have trouble keeping track of the chemical compositions of input and output materials to ensure product safety. For small and medium enterprises, finding materials that meet both their quality standards and suppliers’ minimum requirements proves a headache. With larger companies, the barriers revolve largely around scalability and a lack of specialized suppliers and common standards.
Bangladesh senses more US orders due to tariff war
Because of the US-China trade war, Bangladesh-based garment manufacturers have an opportunity to sell in the US. Bangladesh has seen the value of its overseas sales rise. For the first time in 30 years, Newage Group, a Bangladesh-based garment manufacturer, is sensing an opportunity to sell in the US and has been getting enquiries from Macy’s and Gap. The Viyellatex Group, also from Bangladesh, forecasts its annual exports to the US to more than double, buoyed by rising orders. About 30 per cent of Viyellatex’s clients are from the US, compared with 20 per cent a year ago.
But for Bangladesh-based companies there’s a roadblock to winning more orders from western firms. Bangladesh needs to improve its supply chain, modernize its garment factories, build highways and reduce red tape at ports to lure more buyers. It takes 168 hours for exporters in the nation to ship from Dhaka, while it takes just 23 hours in Shanghai.
Bangladesh is the world’s second largest garment exporter. The country aims at doubling total exports by 2024. Its economy is expected to expand at a record eight per cent for the next two years. Bangladesh’s garment industry, which employs four million people, accounts for 13 per cent of the gross domestic product.
Archroma launches Foron dyes for sportswear and active wear
Archroma has launched Foron SP-WF, a range of high wet-fast disperse dyes for sportswear and active wear applications.
The dyes are especially suited for the coloration of polyester fibers and microfibers, and polyester/elastane blends, in exhaustion applications. The Foron SP-WF range which includes primary and ternary color grades has been developed to fulfill the high color wet fastness and performance requirements of sportswear manufacturers and brands. The core ternary color grades enable deep shades at lower dyeing temperatures on sensitive polyester/elastane fabrics without causing excessive fiber damage, saving energy resources and meeting the high fastness demand of leading companies. Consumers want deep color that stays put on the fiber and brands are defining their requirements accordingly. With Foron SP-WF, Archroma offers manufacturers of sportswear textiles a solution that combines high levels of wet fastness with high productivity and low resource consumption.
The product is at the core of Archroma’s Fast Sport, a coloration system for polyester knitted sportswear, providing the best fastness in the shortest possible time with a reduced environmental footprint. By using these dyes, manufacturers can significantly reduce their consumption of time, energy, chemical, and water, as well as their CO2 emissions. Archroma, a leader in color and specialty chemicals, believes it is possible to make the textile industry sustainable, economically and ecologically.












