A global leader in garment finishing technology, Tonello has released its first Sustainability Report, providing a transparent audit of its environmental and social governance. Aligned with the GRI 2021 Standards, the report quantifies the operational impact of the company's 10,500 machines installed worldwide. In a sector where finishing accounts for approximately 67 per cent of a garment’s total water footprint, Tonello’s data confirms, its ‘Evolution 3’ systems and ozone bleaching technologies can reduce water consumption by up to 90 per cent compared to traditional wet processes. By moving from marketing claims to verified reporting, the company is positioning its ‘Laundry (R)Evolution’ as a scalable industrial standard rather than a niche pilot.
Stakeholder materiality and supply chain resilience
The 2024 report is grounded in a comprehensive materiality analysis involving global brands, suppliers, and employees. The findings prioritize R&D innovation and supply chain reliability - critical factors as the global denim market is projected to reach $25.09 billion by 2026. By focusing on Scope 1 and Scope 2 emission reductions and achieving a 93 per cent waste recovery rate in 2024, Tonello is addressing the ‘debt of compliance’ currently facing the apparel industry. This transparency serves as a strategic asset for retail partners who must navigate new EU ESG mandates and rising consumer demand for traceable, low-impact fashion.
Case Study: The 10,000th machine milestone
A significant benchmark in Tonello’s transition to circularity was the delivery of its 10,000th machine to Pacific Jeans in early 2025. This long-term partnership demonstrates how high-precision laser and ozone systems are moving into mainstream manufacturing. By replacing hazardous chemicals like potassium permanganate with laser distressing, the partnership has effectively mitigated occupational health risks while securing the ‘zero-toxic load’ certifications demanded by premium global retailers.
Italy-based Tonello designs and manufactures advanced garment finishing technologies, specializing in denim washing, dyeing, and laser systems for global apparel hubs. Celebrating over 40 years of innovation, the company is currently scaling its Metro software to provide real-time water and energy monitoring. Tonello’s growth strategy centers on digital integration and circular machine lifecycles to support a $350 billion global textile transformation.
