Lotus has become the first automotive brand to use high-quality recycled yarn in its electric vehicles, with the introduction of Wyron truecycled yarn in its Emeya and Eletre models. Developed by German firm Brain of Materials using Trutzschler’s advanced Truecycled process, this innovative yarn blends 50 per cent post-consumer textile waste with 50 per cent recycled polyester (Nm 15) and is used for the back sections of the car seats.

The yarn offers premium feel, lightweight properties, and strong sustainability credentials all aligning with Lotus’s high-performance image. “Wyron truecycled yarn demonstrates our commitment to innovation and sustainability while retaining a luxury aesthetic,” said Marie-Camille Lecoq, Head of CMF Sustainability at Lotus.

The entire production process from waste collection to spinning takes place in Western Europe, ensuring a lower environmental footprint. Trutzschler’s role was pivotal, providing machinery and technical expertise through its Truecycled process, which encompasses cutting, tearing, carding, and drawing of secondary fibers to deliver consistent yarn quality.

Christian Franke, Head of the Project Department at Trutzschler, noted, “Our close partnership with Brain of Materials helped ensure Wyron truecycled yarn meets the strict automotive standards for performance and durability.”

The launch of this recycled yarn in the automotive sector marks a turning point for sustainable textiles, proving they can meet the highest industrial demands. By merging textile innovation with automotive excellence, Lotus, Brain of Materials, and Trutzschler are driving forward a new vision for circularity in design and manufacturing.