Consumers in developed world have high expectations from the apparel brands they buy. They expect the clothes to not have been made in inhuman and unsustainable conditions like sweat shops, or use child labor, labour is not being squeezed to do more number of hours or being under paid. Often, manufacturers in underdeveloped countries in order to get more business don’t take proper care of human resource or apply appropriate safety measures. Meanwhile, brands are facing pressures from various consumer groups to take compliance code of conduct seriously, check all details of their supplier units and factories, highlighting the need for transparency in their supply chain.
In the just concluded PSF 2016, a panel discussion on brands and in turn manufacturers was the spotlight. It talked about the need for transparency in supply chain and risks arising from there in. The panel deliberated that better communications and collaborations can help mitigate mutual risks and provide competitive advantage for both the parties, brands and suppliers. The panel also explored how companies are evolving their communication activities to handle this ‘new normal’ and what opportunities this represents.
Obviously transparency in supply chain could expose brands to a lot of risks, if their suppliers are not compliant. Rolling out the discussion, Laura Tyson, SVP, Fleishman Hillard, said she has been working in Hong Kong in communication and media, with a focus on supply chains, “Brands with supply chain focus keep coming back asking us, could we help them communicate, keeping their brand reputation intact, as this is becoming a basic need for brands to know how their supply chain is working?”
Alessandra Cocchi, MD, East Max Fashion, sharing her experience with high fashion brands, “We are increasingly facing the situation where consumer expectations are going up, they would expect to know the origin of our products. We face a lot of pressure to raise our level of manufacturing in terms of compliance, to know if we are fighting potential problems related to environment, maintaining and improving efficiency, without increasing prices etc.” Hence, more transparency is required at supply chain levels.
Alex Thomas, VP, Manufacturing Excellence and Technical Services, VF Asia pointed out that if we are not aware and proactive as an industry then government and regulators will enforce or NGOs will enforce as safety is aconcern for every country and everyone.
While agreeing to the risk exposure the panel agreed compliant working and communication with consumer could actually open up opportunities, “Opportunities can be seen, as we have been enforced to engage positively with our suppliers. What we have done is, we have started communicating with brands on the format of fair business practices. In the process, information is shared regarding fair profits, though we have to offer our factories a long term partnership,” explained Alessandra. However, this is a gradual process and may take a few years, “But suppliers are happy to work, as they find it suitable, and they can see that the brand is sustainable and offers a long term business.”
Whe said being politically correct, they identify the kind of suppliers, who they can work with and share standard practices and would try to help suppliers getting oriented. “But if one of our supplier doesn’t pass the test in EU, we have to reject that supplier. Today, if certain suppliers don’t pass the test in EU or in the US, irrespective of the supplier understanding, we have to discontinue.”
“According to me, the risk in communication, is first to do with big data that we have,” says Alex Thomas, VP, Manufacturing Excellence and Technical Services, VF Asia, “As we have a lot of information, we assess the data, about factories in our supply chain. Secondly, we at VF Corp have 32 brands, all these brands have different DNAs. We have to act keeping brand promises, on other end of spectrum, we have brand promise with a top retailers like Walmart, where we need to work mainly on productivity and saving cost for the value promise, this we may be doing in factories in Mexico, where there are wages 1.5 times higher than that of any other Asian manufacturing countries. Third aspect is engagement, we put all this information on public forum, not only corporate, but bottom up, right upto consumer level, so we go for a lot of engagement, not only with supply chain partners but with the end consumer.” He said as a brand and manufacturer they understand pressures from media, NGOs so they started with a lot of engagement, and in the last five years, a lot of consolidation has taken place, “we don’t source from unknown suppliers anymore. We work with strategic partners, and with them comes more engagement, everyone is able to see direct impact.”
Coming to consumer engagement, Laura asked the panel what kind of opportunities this brings on the table. Alex pointed out not only at consumer levels but at community levels, brand promise needs to be maintained. Alessandra explained, “We have a scoring system based on the working with the suppliers, brands at high end or others may have a different social system. Synchronization of social system is calibrated for different kind of brands. We may have worked extensively with high end brands, we face challenge to explain to the consumer what that scoring system is all about.” While benefits of consumer engagement that facilitates a better understanding of trends and consumer behaviour, I think there’s huge differentiation in the way consumer looks at origin and quality, for some regular cotton is fine, and for a few three times cost of organic cotton is also fine,”
Andreas Kim, MD, Greater China, Lectra, China, shared a different perspective, “Historically, we in apparel and fashion industry face the need for transparency or communication internally or externally. Growing fast fashion generally needs more suppliers than traditional suppliers, 85 per cent of communication is done on excel sheet, 5 per cent of that is still being done by fax and only 10 per cent is digital communication.” He felt there is a need to come together and that there’s a need to standardise, what we do and what we communicate. “We may follow Higg’s Index or any other process that is considered seriously, through these standardization, we can compare. We necessarily don’t reduce competition because of standardization but increase opportunities. Standardization enables level playing for everyone,” he felt. Today, every brand has its standard process, so every manufacturer has to go through the same process again and again, this is not a consistent way, as for a manufacturer we need lower cost and standardization means lowering the cost, Kim opined. For a brand it is important to have consistency, in terms of price, quality, specification. “I invite all associations to come together to create standardizations in processes. And now through digitalization, it will enable us to be more efficient to achieve standards. Standardization can sure reduce the risk of communication, however you can never be sure that risk is over, risk will always be there, but standardizations will reduce unforeseen risks,” Kim summed up.
Ethiopia is fast emerging a strong destination for sourcing apparel. The country’s clothing and garment sector is undergoing rapid expansion fuelled by foreign investment as companies seek to reduce their reliance on countries like China and Bangladesh.
Ethiopia grows some of the world’s finest cotton and has a rich textile spinning and weaving history, yet its importance on a global scale remains insignificant as of now. With several government incentives, and priority given towards developing the textile and clothing industry across the value chain, a viable business environment and duty free market access to both US and EU, Ethiopia is now beginning to attract international buyers and investors. Having experienced approximately 8 per cent GDP growth consistently since 2008 and a stable political framework since 1995, it remains largely un-explored and un-tapped.
Apparel firms such as Hennes & Mauritz (H&M), Asos, George at Asda, Calzedonia, Primark, Tesco and PVH are sourcing from Ethiopia, with the latter describing its experience in the country as ‘nothing short of exceptional.’
However, Dr Arkebe Oqubay, Minister and Special Advisor to the Ethiopian Prime Minister is optimistic about the country's Growth and Transformation Plan (GTP), He believes with economic growth Ethiopia will achieve middle income status by 2025. Its vision is for GDP to grow by 11 per cent every year for the next 10 years, and for manufacturing to grow by 25 per cent year on year for the next decade. Oqubay puts forth his views while was addressing delegates at the recent Prime Source Forum held in Hong Kong as the keynote speaker.
Ethiopia has been known in last decade as the fastest growing economy and the country’s ambition is evident with the construction of the Hawassa industrial park, set up in partnership with industry majors like PVH Corp, owner of the Calvin Klein and Tommy Hilfiger brands. The $246 million eco-park has been built in a record time of just nine months, on 130 hectares of land in the capital Addis Ababa. It is expected to create around 60,000 jobs and generate a total export value of $1billion.
Also central to the country's strategy is its ambition to build a vertically integrated apparel and textile industry. According to Oqubay, the plan is to use its mass of unused land to plant GM (genetically modified) cotton to become one of the major producers in the world. The minister said, other challenges if the country is to achieve its goals, however, include a focus on productivity and ensuring it has a steady stream of skilled labour to produce garments for major brands it has attracted to the project – including India's Arvind and Raymond, Hong Kong's Epic and TAL Industries, and Indonesia's Pityu.
The industrial park at Hawassa is just one of seven prospective industrial parks the government is developing. The vision is to create two million manufacturing jobs over the next 10 years with the construction of 20 million sq. mt. of factory space per year, building on a steady growth rate of 20 per cent annually over the last five years. This is thanks to foreign direct investment from countries including Turkey, India, China, a number of EU nations, and the US.
Oqubay said, this is the best opportunity for firms wanting to establish manufacturing plants in Africa, where Ethiopia is one of the best destinations. Located close to Europe, the Middle East and Asia, the country enjoys preferential market access to Europe through the Everything But Arms (EBA) deal, and duty-free access to the US through AGOA (the African Growth and Opportunity Act).
Ethiopia's advantages include a population close to 1 billion that is growing by 2.3 million annually, a steady economy, location, low crime, investment in skills training, and substantial investment in infrastructure - 60 per cent of the government's budget to be precise, said Oqubay.
Central to this is the construction of a Chinese-built electric railway network from Addis Ababa to the Red Sea port of Djibouti, with the eight rail corridors that make up the new 6,000 km network. Once completed, it will create a series of key trade routes to neighbouring countries.
However, Ethiopia has a long way to go if it wants to match the apparel exports of countries like Myanmar at $1.5 billion, Turkey at $18.7 billion, and Vietnam at $24 billion. In 2014, Ethiopia's apparel exports reached just $112 million. While the country is known for its cheap labour, it is also known for low labour productivity, high personnel rotation and corruption. But the key point is that top leadership is committed to addressing the issues of transparency. According to Oqubay , “it is the basis for success so we have been keen to build this trust. One of the major shifts in this industry over the next ten years will be the shift of apparel manufacturing to Africa and I believe it will be East Africa,” he concluded.
Istanbul Modest Fashion Week will take place from May 13 to 14, 2016. This is Turkey’s premier event offering an international platform for designers and brands from the region to seamlessly connect with fashion influencers, media, fashion associations and retail executives.
The event will consist of world class stages, fashion shows, fashion booths and workshops. IFDC is partnering the event. The fashion week will open a gateway to modest style and IFDC intends to play a role in making this a global event. Among IFDC’s contributions will be workshops, talk show, chief guests, leading designers, and more.
In Istanbul, women have an unique relationship with fashion – they dress in a conservative but expressive, colorful and modern way. There are many homegrown design houses in Istanbul as well as a fashion magazine that translates modern trends for conservative women. There is a huge market for high-end conservative fashion in Turkey. Bright colors and modern cuts maintain modesty and Islamic values.
Recent trends highlight versatility, allowing the wearer to tailor designer outfits to conservative tastes. Dresses can be worn over pants, and longer coats make curves less pronounced. One Islamic swimsuit is called burkini, a combination of burkha and bikini.
www.istanbulmodest.com/
Expo Peru Europe took place in England from March 16 to 17, 2016. It saw a record number of participants, hosting 38 Peruvian small and medium-sized export firms and 200 international purchasers.
English and European purchasers highlighted the quality of Peruvian products that materialized into purchase orders for the following 12 months. Some 500 business meetings were held during the event, which led to deals worth $20 million being clinched. Cotton and alpaca fiber-made garments, natural and organic food, fruits, Andean grains, among others, were the most in demand products.
Peruvian entrepreneurs participated in intensive induction and training courses held by experts in the market, and paid visits to main supermarket chains, super foods stores and restaurants located in the United Kingdom.
This was the first edition of Expo Peru Europe. The number of Peruvian entrepreneurs convened through Promperu and the Peru Trade Office in the United Kingdom showed Peru’s exportable supply positioning strategy —applied to this important market— was correct.
The event was organized by Promperu with the support of OCEX-London and the collaboration of the Peruvian embassy in the UK, and the UK embassy in Peru. Peru aims to promote exports of fresh fruits and vegetables to the European market so as to consolidate its presence as a supplier of these products.
In a recent development, Hong Kong-based company Belle International Holding has acquired a 29 per cent Equibox Holding Spa, majority shareholder of Fashion Box Spa, the company behind Replay, Replay & Sons and We Are Replay.
The other 71 per cent remain with the brothers Matteo and Massimo Sinigaglia who acquired Fashion Box in 2010. Belle International took over their share from Paola Dametto, widow of the Replay founder Claudio Buziol, who has now decided to fully quit the company - an option which was included in the Sinigaglia brothers' acquisition contract from 2010. Sources said Belle International intends to acquire up to 49 per cent of the holding in the future.
Incidentally, the two shareholders have also signed a joint venture for Belle Int. to manage Replay in Greater China and speed up the brand’s growth in this market. According to sources, as a part of a new three-year industrial agreement, defined by the new board of directors, they will carry out staff cuts. Replay will reduce its 400 employees to about 350.
Meanwhile, other new strategies will soon be announced and will include new partnerships aiming at increasing Replay’s expansion in the South American, US and Japanese markets and help Fashion Box refocus its activities on the European markets. Belle International is a major Chinese distributor of sports apparel and shoe brands including Nike, Adidas, Puma, Converse, Mizuno, Merrel but also CAT and Clarks, among others.
With export earnings of at $4.7 billion, apparels accounted for 42 per cent of total exports in 2014 in Sri Lanka. The sector faces several challenges in the international market. Erosion of cost competitiveness due to higher costs and a shortage of labour at home, sluggish growth in demand from key markets (e.g. US and EU account for 90 per cent of apparel exports) and having to pay import duties in foreign markets while competitors’ products enjoy duty free access through trade deals are a few of these challenges.
For Sri Lanka, trade deals with potential emerging markets such as India and China are considered useful in overcoming some of these challenges. Between 2010-2014, total apparel imports into India and China grew at 26 per cent and 24 per cent respectively compared to lower or negative single digit growth rates recorded by leading importers in North America and Europe. Apparel exports from Sri Lanka to India and China grew at 46 per cent and 62 per cent respectively during the same period compared to single digit growth rates in exports to USA and EU.
The country already has a free trade agreement (FTA) with India since 2000 and has agreed to enter into a FTA with China.
Cotton futures slipped over two per cent on rumors that the world’s top consumer China is preparing to auction off some of its vast stockpile of the natural fiber next month, potentially unleashing fresh supply on a saturated global market. China may release about eight million bales of cotton in late April. While that is only a small portion of the state's reserve of about 60 million bales, it renewed concerns that the release would curb China’s appetite for the fiber.
Speculators upped a bearish bet in cotton to the biggest on record in the week ended March 15. The front-month May contract on ICE Futures US settled down 1.2 cents, or 2.06 per cent - the biggest percentage loss in more than a week - at 57.16 cents per lb, after touching a low of 56.82 cents. The contract ended the week down about three per cent.
The dollar index was up 0.29 per cent. The Thomson Reuters CoreCommodity CRB Index, which tracks 19 commodities, was down 0.74 per cent. Speculators boosted their net short position in cotton by 3,952 lots to 40,488 lots, as prices touched fresh 2009 lows. That was the largest net short position in fiber since records dating back to 2006.
A recent capital investment will expand capacity at Invista’s Terate and Terrin polyols manufacturing facility in the Netherlands. This project is part of continued capacity and efficiency investments at its polyols plants, and will allow Invista to better serve the increasing demand in the European market.
Terate and Terrin polyols have expansive applications. Terate aromatic polyester polyols allow formulation flexibility in achieving the range of physical and flammability properties required of polyurethane and polyisocyanurate foams. This comprehensive product line can be used in a variety of applications including flex-faced boardstock, metal-faced sandwich panels, spray foam and block foam.
Terrin aliphatic polyester polyols contain a minimum of 50 per cent recycled content, with some containing renewable content as well. Formulators can use Terrin polyols in lieu of or in combination with conventional polyether or polyester polyols to formulate a variety of polyurethane products.
Invista is currently collaborating with formulators to create value-added, cost-effective high resilience foams, spray coatings, adhesives, elastomeric resins and visco elastic foams.
Polyols, also called sugar alcohols, are a group of versatile, reduced-calorie carbohydrates that provide the taste and texture of sugar with about half the calories. These sweeteners are neither sugars nor alcohols. Instead, they are a group of low-digestible carbohydrates used as sugar replacers.
www.invista.com/
India’s spun yarn exports in February 2016 were up by 22.8 per cent in volume terms while it declined 17.3 per cent in value terms. In the same month 87 countries imported spun yarn from India, with China accounting for 27.4 per cent of the total value with imports edging down 1.3 per cent in volume terms plunging 45.3 per cent in value. Bangladesh, the second largest importer of spun yarns, accounted for around 17.8 per cent of all spun yarn exported from India. However, export to Bangladesh surged 178.2 per cent in volumes and 16.4 per cent in value. Egypt was the third largest importer of spun yarns, which saw volume rising 3.3 per cent and value declining 5.3 per cent.
These three top importers together accounted for more than 50 per cent of all spun yarns exported from India in February. Pakistan, Turkey, Poland and Thailand were among the fastest growing markets for cotton yarn, and accounted for 9.1 per cent of total cotton yarn export value. Eleven new destinations were added for cotton yarn exports, of which Honduras, Finland, and Bulgaria were the major ones.
Chinese demand for Indian yarn has reduced due to rising imports from Vietnam.
China is helping develop a textile park in Nigeria. When established, the park is expected to accommodate more than 40 textile industries. Nigeria is Africa’s largest economy. Nigeria has become the biggest overseas customer of Chinese construction companies. It is an important market for Beijing, at a time when China’s own growth is slowing.
To support its swelling trade in Nigeria, China is funneling billions of dollars to build roads, rail lines, airport terminals, power plants and other desperately needed infrastructure. China is the top lender to Nigeria, where political instability and violence have made Western interests skittish.
Across this populous African nation, low-cost Chinese goods are everywhere, evidence of Beijing’s growing dominance in global trade. The trade flow has helped keep life affordable for millions of Nigerian families, at a time when the country is struggling with economic stagnation and plunging prices as well as the deadly costs of the Boko Haram insurgency.
Employment in Nigeria’s textile and apparel sector has plummeted to 20,000 people, from 6,00,000 two decades ago. Since the mid-1990s, China has become the leading exporter worldwide of manufactured textiles and clothing. And Nigeria is one of China’s major trading partners in Africa.
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